Fuxing Group

Corrugated Polypropylene Sheets: A Bulk Buyer's Guide to Sizes, Grammage, Treatments, Supplier Minimums and U.S. Duties

Fuxing Development Group · Updated October 5, 2026 · For converters, box makers, sign printers and packaging buyers who purchase corrugated polypropylene sheets by the pallet or container
Quick answer: A corrugated polypropylene sheet is an extruded twin-wall PP sheet with air channels between two flat faces. Suppliers publish thicknesses of 2–10 mm (some to 12 mm); the usual stock size is 48 × 96 in (1,220 × 2,440 mm). Weight follows grammage, not thickness: a 4 mm sheet at 750 g/m² weighs about 2.2 kg (4.9 lb), roughly 450 sheets to the tonne. When you compare suppliers, put thickness and g/m², flute direction, corona treatment, colour and tolerance in writing. For U.S. importers: the 2026 antidumping and countervailing duty orders on China and Vietnam cover polypropylene corrugated boxes, including boxes "in an unfolded form"; plain uncut sheets are described as the material, not listed as subject merchandise, so classification of your product is a question for your customs broker.

What corrugated polypropylene sheet is, and the names it is sold under

The sheet is extruded in one pass: two polypropylene skins joined by parallel ribs. The ribs form channels (flutes) that run the length of the sheet, which is why the material is stiff along the flutes and bends easily across them. The U.S. Department of Commerce describes it in its 2026 orders as "corrugated polypropylene sheets, also known as polypropylene hollow core sheets, polypropylene fluted sheets, polypropylene twin wall sheets, or multi wall sheets", where "the inside of the sheet contains channels or pockets of air which make the sheets lightweight, while retaining strength and durability".

Buyers search for the same product as corrugated plastic sheet, PP corrugated sheet, fluted polypropylene and twin-wall PP, and under several brand names. On a purchase order the name matters less than five numbers: thickness, grammage, width, length and tolerance. If you need help choosing the thickness for a box or a sign, start with our corrugated plastic thickness guide; this page is about buying the sheet itself in volume.

Thickness, grammage and sheet weight

Thickness tells you the gap between the two faces. Grammage (g/m²) tells you how much polypropylene is in the sheet, and it is what you pay for and what carries the load. The table uses the grammage ranges from our thickness guide and works out the weight of one 1,220 × 2,440 mm sheet (2.98 m²) at a typical grammage.

ThicknessInchesUsual grammage range (g/m²)Weight of one 48 × 96 in sheetSheets per tonneTypical use
2 mm0.079 in300–4501.1 kg / 2.5 lb (at 380 g/m²)about 880Layer pads, dividers, inserts, small die-cut parts
2.5–3 mm0.098–0.118 in450–6501.6 kg / 3.6 lb (at 550 g/m²)about 610Light totes, mailers, economy sign blanks, protection board
4 mm0.157 in650–1,0002.2 kg / 4.9 lb (at 750 g/m²)about 450Yard-sign blanks, picking totes, floor protection
5 mm0.197 in900–1,2003.0 kg / 6.6 lb (at 1,000 g/m²)about 340Export produce boxes, fish totes, returnable shippers
6 mm0.236 in1,100–1,5003.9 kg / 8.5 lb (at 1,300 g/m²)about 260Heavy-duty totes, pallet sleeves, large signs
8 mm0.315 in1,400–2,0005.1 kg / 11.2 lb (at 1,700 g/m²)about 200Sleeve-pack bins, dunnage, long-run returnables
10 mm0.394 in1,800–2,5006.3 kg / 13.8 lb (at 2,100 g/m²)about 160Bulk bins, heavy pallet sleeves, panels

Grammage ranges: Fuxing corrugated plastic thickness guide. Sheet weights and sheets per tonne are our arithmetic (area 1.22 m × 2.44 m = 2.98 m², multiplied by the example grammage), not test results. A supplier can make a given thickness lighter or heavier than these ranges; that is the reason to state g/m² on the order.

The same arithmetic explains freight. Dividing grammage by thickness gives a bulk density of about 190–210 kg/m³ for every row in the table (750 g/m² ÷ 0.004 m = 188 kg/m³). Sheet therefore fills a container by volume long before it reaches the weight limit. Ask the supplier for the stack height and pallet plan, not only the price per sheet.

Plain sheet, cut blank or die-cut box blank: what you are actually buying

Three products leave the same extrusion line. They are priced, packed and, in the United States, treated differently at the border.

FormWhat it isWho buys itUnder the 2026 U.S. orders on PP corrugated boxes
Plain sheetUncut rectangle, stock or custom sizeConverters, sign printers, distributors, contractors (floor and wall protection)The scope text names sheets as the material boxes are made of; plain sheets are not listed as subject merchandise. Confirm classification with your broker.
Cut blank, layer pad, divider, sign blankSheet cut to a finished rectangle, sometimes with rounded corners or printedPrinters, bottlers and canners (layer pads), growers (dividers)Not a box by description, but the written scope decides. Confirm with your broker.
Die-cut and scored box blankSheet cut and creased so it folds into a box, tote or bin; may include a manufacturer's jointPackers and box assemblersCovered when made in China or Vietnam: the orders include boxes "whether folded into shape or in an unfolded form".
Lid or top shipped on its ownSeparate cover for a boxPackersCovered when made in China or Vietnam: lids or tops "imported separately" are named.

Source: scope of the orders in 91 FR 12572 (China, March 16, 2026) and Federal Register document 2026-14421 (Vietnam, July 17, 2026). The China notice adds that the tariff number "is provided for convenience and customs purposes" and "the written description of the merchandise is dispositive". We are a manufacturer, not customs counsel; this table is a reading aid, not a ruling.

U.S. duties in 2026: where the orders start and stop

OriginOrder on polypropylene corrugated boxesPublished cash deposit rate
ChinaAntidumping and countervailing duty orders, published March 16, 2026Antidumping 82.21 % (China-wide entity); countervailing 62.27 % (all producers and exporters)
VietnamAntidumping duty order, published July 17, 2026130.58 % (Vietnam-wide entity)
PhilippinesNo antidumping or countervailing order on this product0% U.S. AD/CVD — not 0% import duty; 12.5% Section 301 (since Jul 24, 2026) + normal HTSUS duty, confirm with your broker

Sources: Federal Register documents 2026-05003 and 2026-14421; U.S. Department of Commerce final determination of January 16, 2026. Rates are cash deposit rates as published and can change in later reviews. These orders are in addition to other duties that apply to the origin. Fuxing has plants in China, Vietnam and the Philippines: boxes from our China and Vietnam plants fall under these orders; boxes from our Philippine plants do not. More detail: PP corrugated boxes from the Philippines.

Three kinds of supplier, and what each one publishes

We looked at what suppliers state in public rather than what they say on the phone. The figures below are each supplier's own published terms on the date of this guide; they are examples of the type, not a ranking.

Supplier typePublished rangePublished minimumFits whenWatch for
U.S. extruder2–10 mm; standard 48 × 96 in; blue, white, black as standard colours; corona treatedWholesale from 3,200 sq ft; custom orders 15,000 sq ftYou need short lead time, truck delivery and stock coloursCustom colour or grammage raises the minimum
Asian exporter (factory direct)2–12 mm; 1,220 × 2,440 mm standard; width under 2,600 mm; eight or more colours; corona, anti-static, fire-rated and UV options1,000 piecesYou buy by the container and want custom width, grammage or colourSea freight time, volume-limited loading, and duty treatment of the exact product and origin
Distributor or plastics retailer4 mm and 10 mm stock sheets, 10-sheet packs; cut tolerance ± 1/4 in on one listingOne packYou need a few sheets this weekPrice per sheet; grammage is often not stated

Sources: CoolSeal USA corrugated plastic sheet page (U.S. extruder); Polyflute 4 × 8 sheet product page (Chinese exporter); U.S. Plastic Corp. and Shapes Plastics product listings (distributors). One source per row or two, read on October 5, 2026; terms change, so confirm with the supplier.

Treatments and options to specify

OptionWhat it doesWhat to write on the order
Corona treatmentRaises surface energy so inks and adhesives bondOne side or both; 38 dyne or higher; treatment date, because the effect fades over months
UV stabiliserSlows embrittlement and fading outdoorsExpected outdoor life and climate; ask what test the supplier uses
Anti-static or conductive gradeReduces dust attraction and static dischargeThe surface resistivity you need, and whether it must be permanent
Flame-retardant gradeSlows flame spreadThe fire standard your site or customer requires, by name
Colour and resinNatural, white, black or matched colour; virgin or recycled contentColour reference; virgin resin for food-contact boxes; recycled share if you accept it
Edges and cornersOpen flutes collect water and dirtSealed edges or rounded corners if the part is washed or handled by hand

The 38 dyne figure and the fade warning are from our thickness guide. We have not listed performance numbers for UV, anti-static or flame-retardant grades because they depend on the additive package; ask for a test report against the standard you name.

What to put in your RFQ

ItemWhy the supplier needs it
Thickness (mm) and grammage (g/m²)Sets the resin weight and the price; thickness alone is not a specification
Width × length, and toleranceCustom lengths are cut on the line; tolerance decides whether sheets run on your press or die-cutter
Flute directionState whether flutes run along the long or the short side; it controls stiffness and how a box folds
Colour, resin, additivesSets the extrusion run and the minimum quantity
Corona treatment and print methodScreen, flexo and digital inks need different surface preparation
Quantity per order and per yearLets the supplier quote a run price instead of a sample price
PackingSheets per pallet, pallet size, stretch wrap, corner protection, maximum stack height
Destination, Incoterm and country of origin wantedFreight is a large share of landed cost for a light, bulky product; origin decides the duty
End use, and drawing if you want blanksA supplier who knows the use can suggest a lighter or stiffer grade, or quote die-cut blanks instead of sheet

For finished boxes rather than sheet, use our PP produce box specification template.

What Fuxing supplies

Fuxing Group is a packaging manufacturer with plants in Dongguan (China), Hai Phong (Vietnam) and Davao and Calamba (Philippines): 170,000 m² of plant area across the group and about 1,000 staff. Our main product in this material is the finished article: PP corrugated plastic boxes, fish totes and harvest bins for fresh produce and seafood. From the same lines we supply:

Everything is made to your drawing or sample, and we send samples before a bulk order. Our certifications are ISO 9001, ISO 14001, FSC and GMI, with SGS verification, and we reply to quotation requests within 12 hours. We do not quote a price, a minimum quantity or a delivery date on this page, because they depend on the grammage, colour, size and quantity in your RFQ. If you only need a few stock sheets, a local distributor will serve you faster than we can; we are the right call when you buy by the pallet or container, or when you want the sheet converted into boxes before it ships.

Corrugated polypropylene sheets, blanks and boxes from one manufacturer

Send thickness, g/m², sheet size, colour and annual volume. Fuxing Group makes PP corrugated sheets, die-cut blanks and finished boxes, with plants in China, Vietnam and the Philippines and ISO 9001, ISO 14001, FSC, GMI and SGS verification. Samples available. Quotation within 12 hours.

Quote on WhatsApp Email jacky@fuxinggroup.cn

Or use the contact form →

Frequently asked questions

What is a corrugated polypropylene sheet?
It is an extruded polypropylene sheet with two flat faces joined by vertical ribs, so the inside is a row of air channels. U.S. trade documents call the same material polypropylene hollow core sheet, fluted sheet, twin wall sheet or multi wall sheet. It is sold as plain sheets, as sign blanks, as layer pads and dividers, and as die-cut blanks that fold into boxes and totes.
What sizes and thicknesses do corrugated polypropylene sheets come in?
The common stock sheet in North America is 48 x 96 in (1,220 x 2,440 mm); 1,000 x 2,000 mm is common elsewhere. Suppliers publish thickness ranges of 2 to 10 mm or 2 to 12 mm, and one Chinese exporter states a maximum sheet width of under 2,600 mm. Length is cut to order on the extrusion line, so a bulk order does not have to use a stock size.
How much does a 4 x 8 ft corrugated polypropylene sheet weigh?
It depends on grammage, not only on thickness. A 1,220 x 2,440 mm sheet has an area of 2.98 m², so a 4 mm sheet at 750 g/m² weighs about 2.2 kg (4.9 lb), and the same 4 mm sheet at 1,000 g/m² weighs about 3.0 kg. Always put the g/m² on the purchase order next to the thickness, because two 4 mm sheets can differ by a third in weight and stiffness.
Are plain corrugated polypropylene sheets covered by the U.S. antidumping and countervailing duty orders?
The orders published on March 16, 2026 (China) and July 17, 2026 (Vietnam) cover polypropylene corrugated boxes, including boxes in an unfolded form and lids imported separately. The scope text names corrugated polypropylene sheets as the material the boxes are made of; it does not list plain uncut sheets as subject merchandise. A sheet that has been die-cut or scored into a box shape is a box in unfolded form. The written description decides, not the tariff number, so ask your customs broker and request a scope ruling if your product sits near the line.
What is the minimum order for corrugated polypropylene sheets in bulk?
Published minimums vary widely. One U.S. extruder states a wholesale minimum starting at 3,200 square feet and 15,000 square feet for custom orders; one Chinese exporter states 1,000 pieces; distributors sell 10-sheet packs. For a custom colour, grammage or width, the minimum is set by the extrusion run, so ask each supplier for the minimum in square metres or kilograms for your exact specification.
What should I send a supplier to get a quote for corrugated polypropylene sheets?
Send the thickness in mm and the grammage in g/m², sheet width and length with tolerance, flute direction relative to the long side, colour, virgin or recycled content, corona treatment and which sides, any UV, anti-static or flame-retardant additive, edge finish, quantity per order and per year, packing per pallet, destination port and Incoterm, and the end use. If you want cut or die-cut blanks, add the drawing.

See also: PP corrugated box suppliers outside China and Vietnam compared

Sources

  1. Federal Register, Polypropylene Corrugated Boxes From the People's Republic of China: Antidumping Duty and Countervailing Duty Orders (March 16, 2026, document 2026-05003): https://www.federalregister.gov/documents/2026/03/16/2026-05003/polypropylene-corrugated-boxes-from-the-peoples-republic-of-china-antidumping-duty-and
  2. Federal Register, Polypropylene Corrugated Boxes From the Socialist Republic of Vietnam: Antidumping Duty Order (July 17, 2026, document 2026-14421): https://www.federalregister.gov/documents/2026/07/17/2026-14421/polypropylene-corrugated-boxes-from-the-socialist-republic-of-vietnam-antidumping-duty-order
  3. U.S. Department of Commerce, International Trade Administration, final affirmative determinations on polypropylene corrugated boxes (January 16, 2026): https://www.trade.gov/final-affirmative-determinations-antidumping-and-countervailing-duty-investigations-polypropylene
  4. CoolSeal USA, corrugated plastic sheet page (published thickness range, colours and minimums): https://www.coolsealusa.com/corrugated-plastic-sheet
  5. Polyflute, corrugated plastic sheet 4 x 8 product page (published thickness range, width and minimum): https://polyflute.com/product/corrugated-plastic-sheet-4x8/
  6. U.S. Plastic Corp., 4 mm x 48 x 96 in white corrugated plastic sheet listing (corona treatment and cut tolerance): https://www.usplastic.com/catalog/item.aspx?itemid=66017
  7. Shapes Plastics, white twin-wall polypropylene sheet listing (stock thicknesses and pack sizes): https://shapesplastics.com/4-white-corrugated-48-x-96-pallet
  8. Fuxing Group, corrugated plastic thickness guide (grammage ranges by thickness): https://www.fuxingglobal.com/corrugated-plastic-thickness-guide.html