Blueberries are the fastest-growing fresh-fruit trade of the last decade and the only major berry that routinely crosses an ocean by sea. The package has to keep a soft, climacteric fruit at 0 °C and near-saturated humidity for two to five weeks, then sell it from the same container it travelled in. Five numbers on the buyer's desk this season touch the clamshell, the flat and the bag directly.
| Fact | Figure | What it means for the packaging | Source |
|---|---|---|---|
| Peru 2026/27 forecast | 344,000 t fresh (October 16), cut from 404,000 t in August, 382,000 t in September and 366,000 t in early October; 10.3 % below last season's 383,000 t despite about 15 % more hectares; 163,500 t shipped to week 40 (+4.5 %); peak 14,600 t in week 40, 30.1 % below last year's 20,900 t; weeks 41 to 53 projected at 133,500 t (−24.7 %); January to April 2027 at 46,600 t; organic 24,500 t | An early, front-loaded season followed by a thin tail: the September start cannot be late, the peak-week buffer of trays and bags can be smaller, and December to April replenishment should be ordered in smaller, more frequent lots | Proarándanos via FreshPlaza, October 16, 2026 |
| Peru 2025/26 result | About 383,000 to 386,000 t, about US$2.5 billion, 49 markets; U.S. about 50 %, Netherlands about 25 %, China about 10 %, UK about 5 %; 23,300 certified ha, more than 27,000 ha for 2026/27 | At 1.5 to 2 kg per tray that is on the order of 190 to 260 million trays and 2 to 3 billion clamshells a season; half go to a 12 to 18 day market, the rest to 20 to 35 day markets that need MAP | Proarándanos campaign close, June 2026, as compiled on our Spanish page |
| U.S. imports 2025 | 719.8 million lb of fresh blueberries, +5 %, a record; Peru 405.9 million lb, 56 %; Mexico supplies most of February to May, Peru September to February; imports were about 99 % of U.S. fresh volume from January to mid-March 2026 | The U.S. retail flat of 12 pints and 12 × 6 oz is the volume format; a Peruvian or Mexican packer must run U.S. flats and metric trays on the same line | USDA Market News via Agronometrics, Fresh Fruit Portal, March 31, 2026 |
| Chile 2026/27 forecast | Nearly 155,000 t fresh, +2 %, third year of growth; new varieties 30,305 t (+39 %), 32 % of the total; Europe takes half of shipments; peak weeks 49 to 2 with more than 8,000 t a week; organic nearly 39 % of shipments to the U.S. | Europe-bound fruit is 20 to 26 days at sea: 125 g × 12 and 250 g × 8 trays with MAP; the firmer new varieties are what make that voyage work | Chilean Blueberry Committee (Frutas de Chile) via Fresh Fruit Portal, October 13, 2026 |
| Storage recommendation | 0 ± 0.5 °C (32 ± 1 °F), 90 to 95 % RH; respiration 3 mL CO₂/kg·h at 0 °C, 9 at 10 °C, 34 at 20 °C; CA for shipping 15 to 20 % CO₂ and 5 to 10 % O₂; injury below 2 % O₂ or above 25 % CO₂ | Respiration triples between 0 and 10 °C: cool first, seal the MAP bag second, and give the clamshell and flat enough vent area to pre-cool in hours, not days | UC Davis Postharvest, Bushberries Produce Facts (Mitcham, Crisosto, Kader) |
Tray and clamshell counts are simple arithmetic on the tonnage and ignore bulk, frozen and processing fruit; read them as orders of magnitude. This page is packaging guidance, not customs or market advice.
The clamshell is set by the retailer, not the grower: North American chains buy by the dry pint, 6 oz and 18 oz; European and Asian retailers by 125 g, 250 g and 500 g. The flat count follows the clamshell. The U.S. Highbush Blueberry Council publishes the trade conversion list; the dimensions below are our stock moulds.
| Clamshell | Typical flat | Flat net weight | Typical market | Fuxing stock mould (mm) |
|---|---|---|---|---|
| 125 g (4.4 oz) | 12 | 1.5 kg (3.3 lb) | Netherlands, UK, Spain, Germany, Middle East, China, Hong Kong, Korea; Peru's largest export format | FX-BB125A 110 × 110 × 40; FX-BB125B low-profile 120 × 128 × 37 |
| 170 g (6 oz) | 12 | 2.04 kg (4.5 lb) | U.S. and Canadian retail, the standard shelf unit; 2.04 kg tray in Peru | Mould availability to be confirmed per order |
| 1 dry pint (about 11 to 12 oz, 310 to 340 g) | 12 (or 6) | 8.25 lb (or 4.125 lb) | U.S. and Canadian retail and wholesale; the pricing unit of the U.S. trade; 8 × 340 g = 2.72 kg tray in Peru | Mould availability to be confirmed per order |
| 250 g (8.8 oz) | 8 or 12 | 2 to 3 kg | UK and EU retail, Asian premium retail, airport and e-commerce | FX-BB250A tall 125 × 115 × 70; FX-BB250B flat 210 × 108 × 40 |
| 18 oz (510 g) | 8 (or 12, 18) | 9 lb (13.5, 20.25 lb) | U.S. club and value packs; 8 × 510 g = 4.08 kg tray in Peru | FX-BB500A 500 g 190 × 188 × 48; FX-BB500B 2 × 250 g twin 190 × 188 × 60 |
| 24 oz (680 g) and 2 lb (907 g) | 12 (or 18 / 4) | 18 lb (27 lb) / 24 lb (8 lb) | U.S. club stores and promotions | On request |
| Bulk 5 lb and 10 lb carton | 1 | 5 lb / 10 lb | Foodservice, processing, repack | Corrugated tray with liner; see corrugated cartons |
Packs per flat and flat weights: U.S. Highbush Blueberry Council, Fresh Blueberry Conversion List, effective May 1, 2018. Clamshell dimensions: our blueberry clamshells page; weights 18 to 24 g per piece in PET or rPET with top and bottom vents, food-contact declarations on request. The 125 g to 4.08 kg tray arithmetic is Peruvian exporter practice as compiled on our Spanish page.
Two tray footprints dominate. Latin American and European trade uses the 400 × 300 mm tray, a quarter of a 1200 × 1000 mm pallet, 8 per layer; the U.S. domestic trade uses flats sized to the 48 × 40 in pallet. Both are B or E flute corrugated, 3 or 5 layers, die-cut with stacking tabs and vent slots that line up with the clamshell vents. Published U.S. flat dimensions and pallet counts from a California shipper are in the table.
| Tray or flat | Contents | Outer dimensions | Per layer (pallet) | Per pallet | Board |
|---|---|---|---|---|---|
| 1.5 kg tray | 12 × 125 g | 400 × 300 × 85 to 95 mm | 8 (1200 × 1000 mm) | 144 to 176 (18 to 22 layers), 216 to 264 kg | B or E flute, 3 or 5 layers; vented; stacking tabs |
| 2.04 kg tray | 12 × 170 g | 400 × 300 × 100 to 110 mm | 8 | 120 to 144 (15 to 18 layers), 245 to 294 kg | Same |
| 2.72 kg tray | 8 × 340 g (pint) | 400 × 300 × 115 to 125 mm | 8 | 104 to 128 (13 to 16 layers), 283 to 348 kg | Same; 5 layers preferred for the tall clamshell |
| 4.08 kg tray | 8 × 510 g (18 oz) | 400 × 300 × 125 to 135 mm | 8 | 96 to 120 (12 to 15 layers), 392 to 490 kg | 5 layers; corner tabs |
| U.S. 6 oz flat | 12 × 6 oz | 15.9 × 9.25 × 3.25 in | 12 (48 × 40 in) | 240 (published) | Single-wall B or E flute; low flat for the shallow clamshell |
| U.S. pint flat | 12 × pint | 15.5 × 9.5 × 5.9 in | 12 | 144 (published) | Single-wall, display front |
| U.S. 18 oz flat | 8 × 18 oz | 15.5 × 9.5 × 5.9 in | 12 | 144 (published) | Same footprint as the pint flat |
| U.S. club flat | 12 × 18 oz, 12 × 24 oz or 12 × 2 lb | 23.4 × 15.5 × 6.7 in | 5 | 55 (published) | Heavier board; full-size footprint |
Peruvian tray heights and pallet counts: exporter practice as compiled on our Spanish page, assuming a 1.0 × 1.2 m pallet and 8 trays per layer. U.S. flat dimensions and pallet counts: California Giant Berry Farms pack-size listings. Layer counts for the 48 × 40 in pallet are our arithmetic from those dimensions. Confirm every pattern against the final die line: a 10 mm height change moves the layer count.
Blueberries are a light, bulky load. A 40 ft high-cube reefer of 1.5 kg trays carries only 4.3 to 5.3 t of fruit, so the box is filled by pallet height and MAP bag clearance, never by weight. The sea leg is where the flat earns its board grade: 20 pallets, 18 to 22 layers, 12 to 35 days at 90 to 95 % humidity.
| Tray | Trays per pallet | Fruit per pallet | Trays per 40 ft HC reefer (20 pallets) | Fruit per reefer |
|---|---|---|---|---|
| 1.5 kg (12 × 125 g) | 144 to 176 | 216 to 264 kg | 2,900 to 3,500 | 4.3 to 5.3 t |
| 2.04 kg (12 × 170 g) | 120 to 144 | 245 to 294 kg | 2,400 to 2,900 | 4.9 to 5.9 t |
| 2.72 kg (8 × 340 g) | 104 to 128 | 283 to 348 kg | 2,100 to 2,600 | 5.7 to 7.1 t |
| 4.08 kg (8 × 510 g) | 96 to 120 | 392 to 490 kg | 1,900 to 2,400 | 7.8 to 9.8 t |
Load height 2.0 to 2.1 m including the pallet, a pallet MAP bag and the top cap; plan 6 to 10 horizontal straps or a stretch net and corner boards. Air freight is booked by chargeable weight and ULD contour. Counts are Fuxing planning estimates, as reported by FreshPlaza on October 6, 2026 (via Blueberries Consulting). Stacking rules for PP corrugated plastic crates are in the PP box palletization and assembly guide.
Blueberries are climacteric and soft, they lose water through a thin skin, and their main decay is Botrytis. The package therefore has three jobs: get the fruit to 0 °C within hours (vents), keep humidity near saturation without free water (clamshell drainage and absorbent pad), and hold an atmosphere of 15 to 20 % CO₂ and 5 to 10 % O₂ for the long voyages (MAP bag). Transit days by lane decide which clamshell, tray and bag combination to buy.
| Destination | Sea transit from Peru | Typical clamshell and tray | MAP bag |
|---|---|---|---|
| U.S. East Coast (Philadelphia, Miami, New York) | 12 to 16 days | 6 oz × 12 and pint × 12; 18 oz × 8 | Usually no |
| U.S. West Coast (Los Angeles) | 14 to 18 days | 6 oz × 12; 18 oz × 8 | Optional |
| Netherlands, UK, Spain | 20 to 26 days | 125 g × 12 (1.5 kg); 250 g × 8 | Yes for the UK and any transit over 22 days |
| China, Hong Kong, Korea, Taiwan | 28 to 35 days | 125 g × 12 | Yes, in practice required |
| Middle East (Jebel Ali, Dammam) | 25 to 32 days | 125 g × 12; 170 g × 12 | Yes |
Add 3 to 7 days for dispatch, inspection and distribution. Shelf life without modified atmosphere is 30 to 40 days from harvest at 0 to 1 °C and 90 to 95 % RH; the voyage should use no more than two thirds of it. Transit ranges are exporter practice as compiled on our Spanish page; atmosphere limits are UC Davis Postharvest.
| Condition | Value | What it does to the package | Specification |
|---|---|---|---|
| Temperature | 0 ± 0.5 °C (32 ± 1 °F); forced-air cool to 0 to 1 °C within hours of picking | Clamshell and flat vents must line up so air passes through the pallet | Vent area and alignment on the drawing; no vent blocked by the label or the pad |
| Relative humidity | 90 to 95 % in the room, near 100 % inside a MAP bag | Paper loses compression as it takes up water; the tray sits wet for 2 to 5 weeks | Tray compression after 24 h at 90 % RH, moisture-resistant liners, water-resistant glue |
| Atmosphere | 15 to 20 % CO₂, 5 to 10 % O₂ for shipping; injury below 2 % O₂ or above 25 % CO₂ | The bag, not the box, holds the gas; film permeability is specified at 0 °C | Film O₂ and CO₂ transmission at 0 °C, microns, seal type, trial result |
| Respiration | 3 mL CO₂/kg·h at 0 °C; 9 at 10 °C; 34 at 20 °C | Warm fruit sealed in MAP drives CO₂ past the limit in days | Seal the bag only after pulp temperature is at or below 1 °C |
| Ethylene | 0.1 to 1.0 µL/kg·h at 5 °C; blueberries respond to ethylene | Removing ethylene from storage air may reduce disease | Avoid mixed loads with ethylene producers; filters in the room if needed |
| Compression | 18 to 22 layers of 1.5 kg trays, 216 to 264 kg of fruit plus board, often double-stacked in the importer's cold room | Tabs and corner posts carry the load; the clamshell must not become the load path | Stacking tabs that engage; clamshell top below the tray rim |
Source: UC Davis Postharvest, Bushberries Produce Facts (temperature, humidity, respiration, ethylene, CA limits). Board and clamshell rules are Fuxing engineering practice; test methods are in the produce export packaging guide.
A modified-atmosphere bag is 25 to 40 micron polyethylene or coextruded film whose permeability lets the fruit's own respiration settle the atmosphere inside the recommended window. It can wrap one tray, which is sealed on the packing line, or the whole pallet, which is sealed in the cold room after forced-air cooling and is the usual choice for Peru-to-Asia and Peru-to-Europe fruit. Film and perforation detail for berries is in our micro-perforated produce bags guide and, for the spec sheet and test protocol, on the Spanish cherry and blueberry bag specification page.
| Point | Tray bag | Pallet bag | No bag (micro-perforated or open) |
|---|---|---|---|
| Transit it is designed for | 20 to 35 days; mixed-destination pallets | 20 to 35 days; single-destination pallets | Up to about 18 days; U.S. East and West Coast lanes |
| Where it is sealed | Packing line, after forced-air cooling of the tray | Cold room, after the whole pallet reaches 0 to 1 °C | Not applicable |
| Atmosphere control | Per tray; one bad seal affects one tray | Per pallet; one bad seal affects 144 to 176 trays | Humidity only |
| Labour and film | More film and more handling per kilo | Least film per kilo; needs a sealing frame and a CO₂ check | None |
| Where it fails | Warm fruit sealed on the line; vents blocked by the bag | Bag torn by a corner board; pallet opened at a transshipment inspection and not resealed | Botrytis and softening on any voyage over three weeks |
Microns, materials and the per-lane choice are Peruvian exporter practice as compiled on our Spanish page; gas limits are UC Davis Postharvest. Ask the film supplier for O₂ and CO₂ transmission at 0 °C, not at 23 °C.
The clamshell and the flat are one-way packaging. The crate that goes from bush to packhouse is not: it is filled in the field, stacked on a trailer, moved through a cold tunnel, emptied onto a sorting line, washed and sent back, 40 to 80 times a season. A 4 to 6 kg rigid crate or a foldable 600 × 400 or 400 × 300 mm PP corrugated plastic box in 4 to 5 mm sheet does this without absorbing water, can be disinfected, folds flat for the return truck and nests on the same 1200 × 1000 mm pallet as the export tray. Sheet grades, weights and load ratings are on our PP corrugated plastic boxes page; the one-way export leg is covered on the corrugated cartons page.
Lead time for packaging shipped by sea from South China: 1 to 2 weeks for quantities, final artwork and sample approval, 3 to 4 weeks at the factory, 30 to 35 days by sea to Callao or Paita (Peru), San Antonio (Chile) or Manzanillo (Mexico), 5 to 7 days of dispatch, and one week of incoming inspection at the packer. Approve artwork 10 to 12 weeks before the first strong packing week and ask for the production and sailing schedule in writing with the quotation.
| Window | First strong shipments | Confirm the order by | What to buy |
|---|---|---|---|
| Peru, northern peak (La Libertad, Lambayeque) | September; peak in week 40 in 2026 (14,600 t) | First half of June | 125 g × 12 and 170 g × 12 trays, pint and 18 oz flats for the U.S., pallet MAP bags for Europe and Asia, PP corrugated plastic field crates |
| Peru, southern window (Ica, Arequipa) | December | Second half of September | Replenishment trays and clamshells; MAP bags for Asia |
| Chile (Ñuble, Biobío, Maule, Araucanía) | November; peak weeks 49 to 2, more than 8,000 t a week | September to early October | 125 g × 12 and 250 g × 8 trays for Europe, pint and 6 oz flats for the U.S., pallet MAP bags |
| Mexico (Jalisco, Michoacán, Sinaloa) | February to May into the U.S., trucked | November to December | 6 oz × 12 and pint × 12 flats, 18 oz × 8; no MAP; PP corrugated plastic harvest crates |
| U.S. and Canada domestic (Florida and Georgia April to June; Pacific Northwest, Michigan, British Columbia July to September) | April and July | January and April | 6 oz, pint and 18 oz flats; 10 lb bulk cartons for processing |
Peruvian peak and Chilean peak weeks: Proarándanos (October 2026) and the Chilean Blueberry Committee (October 2026). Other windows are trade practice. If the order is late: unprinted trays and standard bags in 2 to 3 weeks at the factory, clamshells from an existing mould fastest of all; a new mould adds 4 to 6 weeks and should be opened in the off-season.
| # | Tell the supplier | Why it matters |
|---|---|---|
| 1 | Clamshell size and count per flat: 125 g × 12, 6 oz × 12, pint × 12, 18 oz × 8, 250 g × 8 | Fixes the mould, the tray die and the pallet pattern |
| 2 | Clamshell material and weight: PET or rPET, grams per piece, recycled content required | Sets price, stiffness and the retailer's recycled-content claim |
| 3 | Vent pattern: top and bottom vent area, hole shape, drainage, label window | Pre-cooling speed and condensation |
| 4 | Closure: button lock, hinge type, tamper-evident or not; absorbent pad yes or no | Line speed and retailer specification |
| 5 | Tray outer and inner dimensions in mm, or the receiver's die line; 400 × 300 mm or U.S. flat | A 10 mm height error changes the layer count |
| 6 | Tray board: flute, 3 or 5 layers, liner and medium weights, FSC; required compression after 24 h at 90 % RH | We size the board to the humid value, not the dry one |
| 7 | Destination lanes and transit days per lane | Decides MAP bag or none and the film permeability |
| 8 | MAP bag: tray or pallet, microns, O₂ and CO₂ transmission at 0 °C, seal method, shipping trial data | Film is specified per lane and per tray weight and ordered with the trays |
| 9 | Print: colors on the tray and the clamshell label, flexo or offset-laminated, retailer logos, PLU and barcode preflight | Artwork and plate lead time; see our artwork and barcode preflight checklist |
| 10 | Field crate: 600 × 400 or 400 × 300 mm, sheet thickness in mm, static and dynamic load, trips per season | Sizes the PP corrugated plastic sheet and the folded count per container |
| 11 | Volume per season and per peak week; first strong packing week; port or packhouse and Incoterm | Schedules the factory and sailings; clamshells, trays, bags and crates can share one container |
| 12 | Certifications and audits: ISO 9001, ISO 14001, FSC, SGS, food-contact declarations, receiver audits | Lets your customer's QA sign off before samples ship |
Fuxing Group supplies PET and rPET berry clamshells from 125 g to 18 oz, FSC corrugated trays and flats printed in up to 8 colors, MAP and micro-perforated bags, and foldable PP corrugated plastic boxes in 2 to 10 mm sheet, from Dongguan (China), Hai Phong (Vietnam) and Davao and Calamba (Philippines), with ISO 9001, ISO 14001 and SGS verification. Send the 12-point checklist and your receiver's specification; we reply in English or Spanish within 12 hours with a drawing, a sample plan and a quotation stating clamshell weight, board grade, humid compression and film permeability in writing, and consolidate clamshells, trays, bags and crates to Callao, Paita, San Antonio, Manzanillo or your U.S. port.
Quote on WhatsApp Email jacky@fuxinggroup.cn