Fuxing Group

Tomato Export Boxes Guide: the 25 lb Carton, 15 lb and 10 lb Greenhouse Boxes, Boxes per Pallet and per 53 ft Trailer, and PP Harvest Crates

Fuxing Development Group · Updated October 16, 2026 · For U.S. importers and repackers and for packers in Mexico shipping to the United States · Versión en español
Quick answer: Field tomatoes cross into the United States in the 25 lb (11.3 kg) corrugated carton, about 43 × 29 × 22 cm (17 × 11.5 × 8.5 in) outside, in double-wall board of at least 48 ECT with vents on all four sides. Greenhouse tomatoes travel in 15 lb (6.8 kg) and 10 lb (4.5 kg) single-layer boxes. On a 48 × 40 in GMA pallet the 25 lb box loads 8 per layer, 9 to 10 layers, 72 to 80 boxes; a 53 ft reefer trailer fills by weight before it fills by volume, 20 to 22 pallets, 1,440 to 1,760 boxes. Mature-green fruit is held at 12.5 to 15 °C, ripe fruit at 7 to 10 °C, never below 10 °C before it turns colour. Mexico is the world's largest tomato exporter and since July 2025 pays a 17.09 % U.S. antidumping duty (all-others rate), so every cent of packaging per box is being re-examined. Printed cartons and PP corrugated plastic harvest crates made in Asia are confirmed 10 to 12 weeks before the first shipment: for the Sinaloa season that opens in December, the order closes in September and October.

Why tomato packaging is being re-priced right now

Tomatoes are the largest fresh vegetable the United States imports, and almost all of it comes by road from Mexico through Nogales, Arizona and the Texas crossings at Pharr and Laredo. Two things changed the economics of the box in 2025 and 2026, and both land on the packaging buyer's desk.

FactFigureWhat it means for the boxSource
Mexican fresh tomato exportsAbout 1.8 million tonnes a year; USDA projects a 7 % decline in 2026 to 1.8 million tonnesAt 25 lb per box that is roughly 160 million box-equivalents a year across all formatsUSDA projection as reported by FreshPlaza, August 20, 2026
Mexican tomato production 2026Projected 2.55 million tonnes, 9 % below 2025; planted area about 38,000 ha, 11 % lowerPackers consolidate volume on fewer lines and fewer box formatsSame report
U.S. antidumping duty on Mexican tomatoes17.09 % all-others rate since July 2025, after the 2019 suspension agreement was terminated; producer-specific margins from 2.81 % to 273.43 %Margin per box is thinner; cartons move from "whatever the broker stocks" to a specified, tendered itemU.S. Department of Commerce order, as reported by FreshPlaza, August 20, 2026
Florida and other U.S. field productionCompetes with Mexico from November to May in the same 25 lb cartonThe 25 lb box is the price-comparison unit on the terminal market, so its weight and footprint are fixed by the trade, not by the packerUSDA AMS terminal market reports (unit of sale)

Volumes are reported in tonnes, not boxes; the box-equivalent above is simple arithmetic at 11.34 kg per 25 lb box and ignores the lighter greenhouse formats, so treat it as an order of magnitude. This page is packaging guidance, not customs advice: confirm duty rates and the current status of any suspension agreement with your broker.

The tomato box formats that cross the border

Unlike mangoes or avocados, tomatoes have no single statistical box. The format follows the growing system and the ripeness stage at harvest. These are the formats a U.S. receiver expects to see on the dock.

FormatNet weightTypical outside sizeFruit and growing systemHow it is packed
25 lb bulk carton25 lb (11.3 kg)43 × 29 × 22 cm (≈ 17 × 11.5 × 8.5 in)Round field tomatoes (Sinaloa, Baja California, Florida); romas also ship in 25 lbBulk fill, mature-green or breaker; sized 4×4, 4×5, 5×5, 5×6, 6×6, 6×7 by diameter
20 lb roma carton20 lb (9.1 kg)Same footprint, lower heightRoma and saladette, field and shade-houseBulk fill, loose
15 lb single-layer box15 lb (6.8 kg)One layer, open or lidded trayGreenhouse beefsteak and round, vine-ripePlace-packed in one layer, often with a tray or paper divider; sized by count
10 lb single-layer box10 lb (4.5 kg)One layer, open trayGreenhouse beefsteak, round, heirloomPlace-packed, lidded for higher stacks
11 lb tomato-on-the-vine (TOV) box11 lb (5 kg)One layer, open tray, 40 × 30 cm footprint commonGreenhouse cluster tomatoesClusters laid in one layer, vine side up
12 × 1 lb clamshell master12 lb (5.4 kg)Tray holding 12 clamshells or 12 dry pintsCherry, grape, cocktail, snacking tomatoesRetail units packed at origin; the master carton protects the clamshells

Sizes and net weights are U.S. trade practice for product crossing from Mexico and shipped from Florida; receivers and retailers set their own specification sheets. The ratio "6×6" and similar refers to how many fruit fit across and down one layer of a 25 lb box, so a larger number means smaller fruit.

Board specification for tomato cartons

A tomato carton is loaded wet. Field fruit is washed, chlorinated and waxed before packing, and the box then spends days at 90 to 95 % relative humidity, often in a ripening room where ethylene and warm air soften the board further. The number that matters is compression strength after humid conditioning, not the dry figure on the quotation. The method is explained in our banana carton guide, which covers the same humid cold chain.

Parameter25 lb and 20 lb bulk carton15 lb, 10 lb and TOV single-layer boxBasis
BoardDouble wall, BC flute, minimum 48 ECT; 51 ECT for pallets above 9 layers or for ripening-room programmesSingle wall C flute 32 to 44 ECT for open trays; 44 ECT or double wall when the tray is lidded and stacked 12 highTrade practice; ask for the measured ECT of the board offered
ConstructionRegular slotted carton or telescoping two-piece; one-piece with reinforced corners where the pack line is automatedSelf-locking one-piece tray with corner posts, lid optionalTrade practice
Paper and coatingKraft liners with moisture-resistant treatment; we recommend wax-free board so the carton stays recyclableSame, white top liner for printFuxing recommendation
VentilationOpenings on all four faces and in the base, aligned between layers so forced-air cooling crosses the pallet; 4 to 6 % of the side area is a usual targetHand holes doubling as vents; base vents aligned with the tray belowUC Davis cooling guidance and trade practice
Inside protectionNone for bulk; a paper pad on the base reduces bruisingMoulded tray or paper divider under the fruitTrade practice
PrintFlexo 1 to 3 colours: brand, size ratio, net weight, country of origin, packhouse and lotFlexo up to 4 colours; PLU and brand visible when the lid is removedTrade practice; FSC paper on request

Our corrugated carton page lists the board grades we run in Dongguan, Hai Phong and Davao, and the produce packaging supplier checklist sets out what to demand in writing before you sign.

Boxes per pallet and per 53 ft trailer

The 25 lb box is dense: 11.3 kg of fruit in 27 litres. A pallet of it is heavy long before it is tall, and a 53 ft trailer reaches its legal payload with pallets to spare. That is the opposite of mangoes and berries, which fill the equipment by volume. The arithmetic below uses the 43 × 29 cm footprint on a 48 × 40 in (1,219 × 1,016 mm) GMA pallet.

BoxFootprintBoxes per layer on 48 × 40 inLayersBoxes per palletNet fruit per palletGross pallet (box + pallet ≈ 60 kg)
25 lb bulk carton43 × 29 cm8 (two rows of four, column stacked)9 to 1072 to 80816 to 907 kg (1,800 to 2,000 lb)≈ 880 to 970 kg
20 lb roma carton43 × 29 cm811 to 1288 to 96798 to 871 kg≈ 860 to 930 kg
15 lb single-layer trayVaries by receiver; a 40 × 30 cm tray gives 10 per layer1010 to 12100 to 120680 to 816 kg≈ 750 to 880 kg
EquipmentPallet positionsLimiting factor25 lb boxes carriedNet fruit
53 ft reefer trailer, U.S. highway (about 20 t legal payload with a reefer unit)26 single-stackedWeight: 20 to 22 pallets at 880 to 970 kg gross1,440 to 1,76016.3 to 20 t
40 ft high-cube reefer container, sea freight (payload ≈ 26 t, but check the inland road limit at destination)20 to 21Road weight limit after discharge, not the container1,440 to 1,68016.3 to 19 t

Column stacking (box directly on box, no interlocking) carries 20 to 30 % more load than interlocked layers; use corner boards and five to seven horizontal straps and keep the pattern columnar. Legal road payload depends on the tractor, trailer and reefer weight and on the state; the 20 t figure is a planning value. Confirm your own pattern against the wet compression of your carton: with a 48 ECT double-wall 25 lb box, ten layers of 11.3 kg each put about 102 kg on the bottom box, well inside the usual safety factor of three, but only if the box arrives at the cold room with its strength intact.

Temperature, ripeness stage and what it does to the box

Tomatoes are chilling-sensitive. Mature-green fruit held below 10 °C (50 °F) ripens unevenly and loses flavour; ripe fruit tolerates lower temperatures for a few days. Field packers therefore ship mature-green or breaker fruit warm and ripen it at destination with ethylene, and the carton goes through a warm, humid ripening room before it ever reaches a retailer.

Ripeness stage at packingHolding temperatureRelative humidityStorage lifePackaging consequence
Mature green12.5 to 15 °C (55 to 59 °F)90 to 95 %14 to 21 days before ripeningBulk 25 lb carton; ripened at destination with 100 ppm ethylene at 20 to 25 °C, so board must survive a warm humid room
Breaker to pink10 to 12.5 °C (50 to 55 °F)90 to 95 %7 to 14 daysBulk carton or single-layer tray; vents sized for forced-air cooling
Light red10 °C (50 °F)90 to 95 %5 to 7 daysSingle-layer tray for greenhouse fruit; lid optional
Firm ripe (red)7 to 10 °C (45 to 50 °F)90 to 95 %3 to 5 daysSingle-layer or retail clamshell; shortest chain, highest board humidity

Temperatures, humidity and storage life follow the UC Davis Postharvest Technology Center produce fact sheet for tomato. Chilling injury (pitting, uneven ripening, decay) appears after days below 10 °C in mature-green fruit. Cooling is by forced air; tomatoes are not hydrocooled or iced, which is why the carton vents matter more than water resistance on the outside and why a wax-free, moisture-treated board is enough.

Harvest crates: buckets, bulk bins or PP corrugated plastic boxes

Field tomatoes are picked mature-green into buckets and tipped into bulk bins or gondolas; greenhouse fruit is picked ripe into lugs or crates and carried to the packhouse on the same day. The package used on that stretch rarely appears in the carton tender, and it is where bruises and split skins are made. A tomato packed into a 15 lb tray with a pressure mark from the harvest lug is downgraded at the receiver, not at the farm.

OptionCapacity and usual dimensionsAdvantagesLimitsRelative cost per trip
Picking bucket and bulk bin or gondolaBucket 10 to 12 kg; bin 400 to 500 kgFastest for mature-green field harvest; mechanical dumpOnly for firm mature-green fruit; ripe fruit bruises at the bottom of a binLowest for mature-green programmes
Injection-moulded rigid crate15 to 20 kg; 600 × 400 × 250 mm typicalVery strong, stackable, washableDoes not fold: the return truck travels full of air; hard edges mark ripe fruit if overfilledLow if it lasts several seasons; high in return logistics
Single-use corrugated cardboard lug10 to 15 kgNo return, no washingA new box every trip; softens with dew and wash waterThe highest where the same line runs more than 3 trips a week
Foldable PP corrugated plastic box15 to 20 kg; 600 × 400 × 250 to 300 mm; 4 to 5 mm sheetWashed and sanitised, absorbs no water or juice, smooth interior, folds flat to about a quarter of its volume, printed with block and lotMust be recovered: needs inventory control between greenhouse and packhousePays back over tens of trips; after that it costs only the wash

How to specify sheet thickness, sheet weight and static load is in the PP produce box specification template, the thickness choices in the corrugated plastic thickness guide, and the per-trip maths in the harvest bins cost guide and in PP box vs cardboard. Capacities and dimensions are typical values, not test results; ask for the static load of the exact crate quoted.

U.S. importers of PP corrugated boxes, note: boxes made in our Philippine plant carry 0% U.S. AD/CVD — not 0% import duty; 12.5% Section 301 (since Jul 24, 2026) + normal HTSUS duty, confirm with your broker. Details in PP boxes from the Philippines.

Ordering calendar by region

For printed cartons and PP crates made in Asia the arithmetic for Mexico is 1 to 2 weeks of artwork and samples, 3 to 4 weeks of factory time, 30 to 35 days at sea to Manzanillo, Lázaro Cárdenas or Ensenada and about a week of clearance and inland transport: 10 to 12 weeks in total. For Florida, count 30 to 40 days at sea to Port Everglades or Miami plus clearance.

Region and systemShipping window to the U.S.Order close (10 to 12 weeks before first shipment)What is bought
Sinaloa, open field and shade house (Culiacán)December to May, peak February to AprilSeptember to October (now)25 lb bulk cartons, 20 lb roma cartons, PP harvest crates, bin liners
Baja California, open field and greenhouse (San Quintín, Mexicali)May to NovemberFebruary to March25 lb cartons, 15 lb and 10 lb trays, clamshell masters
Jalisco, San Luis Potosí, Querétaro, Guanajuato greenhousesYear round, peak October to JuneRolling; book the next quarter 10 to 12 weeks ahead15 lb and 10 lb trays, TOV boxes, 12 × 1 lb masters, PP crates
Michoacán and Morelos shade houseOctober to AprilJuly to AugustRoma cartons, 15 lb trays
Florida, open fieldOctober to June, peak December to January and April to MayJuly to August and January to February25 lb bulk cartons, PP harvest crates for packhouse loops

If the order closes late there are two honest ways out: unprinted cartons and standard crates (2 to 3 weeks of factory time), or consolidating corrugated cartons, PP crates and retail bags and nets in one container so you do not wait for two shipments.

RFQ checklist: data to demand with a tomato packaging quotation

ComponentData to demand in writingWhy it matters
25 lb, 20 lb and single-layer cartonsFlute and number of walls, liner and medium basis weights, ECT, compression strength measured after humid conditioning, position and percentage of ventilation, inside and outside dimensions, stacking pattern on a 48 × 40 in pallet, print type, FSCDecides whether the pallet arrives straight after a week at 90 to 95 % humidity and a warm ripening room
PP harvest crateSheet thickness in mm, sheet weight, static and dynamic load, ventilation, washing and sanitising method, folded quantity per containerSets reuse and cost per greenhouse-to-packhouse trip
Retail unitClamshell or bag material, microns, size, print, PLU and barcode, masters per palletSupermarket programmes; see the produce bags guide
SupplierISO 9001 / ISO 14001, FSC, SGS verification; physical samples before the order; minimum quantity; true factory lead time plus transit; one technical contactBacks your claim if the packaging does not meet its data sheet

Corrugated cartons, PP crates and retail bags for tomatoes, from one supplier

Fuxing Group manufactures FSC corrugated cartons, foldable PP corrugated plastic boxes and fruit and vegetable bags in China, Vietnam and the Philippines, with ISO 9001 and SGS verification. We deliver basis weights, wet compression, thickness and static load in writing with every quotation, send samples before the order and consolidate cartons, crates and bags in the same container. Quotation in English or Spanish within 12 hours.

Quote on WhatsApp Email jacky@fuxinggroup.cn

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Frequently asked questions

What size is a 25 lb tomato box?
The standard 25 lb (11.3 kg) bulk carton used for field tomatoes crossing from Mexico and shipped from Florida measures about 43 × 29 × 22 cm outside, roughly 17 × 11.5 × 8.5 in. It is built in double-wall corrugated board of at least 48 ECT, with vents on all four sides and in the base, and it is filled loose with mature-green or breaker fruit sorted by size ratio such as 5×6 or 6×6. Receivers compare terminal market prices per 25 lb box, so the weight and footprint are fixed by the trade and the packer changes only the board, the vents and the print.
How many 25 lb tomato boxes fit on a pallet and in a 53 ft trailer?
On a 48 × 40 in GMA pallet the 43 × 29 cm box loads 8 per layer; at 9 to 10 layers that is 72 to 80 boxes and 816 to 907 kg of fruit, about 880 to 970 kg gross. A 53 ft reefer trailer has 26 single-stacked pallet positions but reaches its legal payload of about 20 tonnes at 20 to 22 pallets, so it carries 1,440 to 1,760 boxes. A 40 ft high-cube reefer container takes 20 to 21 pallets, 1,440 to 1,680 boxes, and is then limited by the road weight rules at destination rather than by the container itself.
What temperature should tomatoes be stored and shipped at?
According to the UC Davis Postharvest Technology Center, mature-green tomatoes are held at 12.5 to 15 °C (55 to 59 °F) for up to 14 to 21 days, breaker to pink fruit at 10 to 12.5 °C, light-red fruit at 10 °C and firm-ripe fruit at 7 to 10 °C (45 to 50 °F) for 3 to 5 days, all at 90 to 95 % relative humidity. Mature-green fruit held below 10 °C suffers chilling injury: uneven ripening, pitting and decay. Tomatoes are cooled with forced air, not water or ice, and ripened with about 100 ppm ethylene at 20 to 25 °C, so the carton must keep its compression strength through a warm, humid ripening room.
What board grade should a tomato export carton use?
For the 25 lb and 20 lb bulk cartons, double-wall BC-flute board of at least 48 ECT, rising to 51 ECT for pallets above nine layers or for cartons that go through a ripening room; for 15 lb, 10 lb and tomato-on-the-vine single-layer trays, single-wall C flute of 32 to 44 ECT, or 44 ECT and above when the tray is lidded and stacked twelve high. In every case ask for the compression strength measured after humid conditioning, specify moisture-resistant kraft liners, keep the board wax-free so it stays recyclable, and align the vents between layers so forced-air cooling crosses the pallet.
Are PP corrugated plastic crates worth it for tomato harvest?
Yes, for ripe-picked greenhouse and shade-house fruit that travels from the plant to the packhouse the same day and when the crate is recovered. A foldable PP corrugated plastic box in 4 to 5 mm sheet, 600 × 400 mm, carries 15 to 20 kg of tomatoes, absorbs no water or juice, is washed and sanitised, has a smooth interior that does not mark ripe fruit, and folds flat to about a quarter of its volume so the return truck does not travel full of air. For mature-green field tomatoes harvested into buckets and bulk bins, a reusable crate does not pay; the gain there is in the bin liner and in the carton.
When should I order tomato cartons and crates for the Mexican season?
Count 10 to 12 weeks back from the first shipment: 1 to 2 weeks for artwork and samples, 3 to 4 weeks of factory time, 30 to 35 days at sea from Asia to Manzanillo, Lázaro Cárdenas or Ensenada and about a week of clearance. For Sinaloa, which starts shipping in December, the order closes in September and October; for Baja California, which ships from May, in February and March; greenhouse packers in Jalisco, San Luis Potosí and Querétaro should book the next quarter 10 to 12 weeks ahead. Florida packers shipping from October close their order in July and August.

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